Warehouse Operations Calculators

Tools for warehouse labor, throughput, AGV/AMR fleets, and automation planning.

AGV/AMR Fleet Sizing Calculator

Estimate required AGV or AMR fleet size from moves per hour, travel distance, speed, load time, and availability.

Estimate annual warehouse labor cost reduction, net savings, and payback from automation.

Calculate payback for conveyor automation projects using labor savings, quality savings, energy savings, and maintenance cost.

Estimate automated storage and retrieval system payback from labor savings, space savings, quality gains, and operating cost.

Calculate picking throughput, picks per shift, daily output, and improvement needed to hit a warehouse productivity target.

Calculate pallets per hour, pallets per shift, daily pallet flow, and the gap to your target throughput.

Estimate cartons per hour, cartons per shift, and required improvement for packing, sortation, or shipping operations.

Estimate AMR availability, fleet buffer, and robot requirements while accounting for charging and downtime factors.

Estimate AMR fleet size for line-side material delivery based on route distance, required moves, and load time.

Estimate labor savings and payback from reducing warehouse walking time with AMRs, layout changes, or goods-to-person systems.

Estimate payback for warehouse sortation systems using labor savings, quality improvements, throughput value, and maintenance cost.